Screen printing essentially involves "pushing" ink through a screen over a stencil. Silkscreens were initially made, as the name suggests, from silk cloth. These days you will find most frames are stretched with synthetic materials. However, the process remains the same.
The cloth or mesh is stretched over and fixed to a frame (usually wood, sometimes plastic or aluminium).
In the process of printing ink is dragged across the screen with a stiff piece of rubber known as a squeegee. The ink dragged across the screen, and it is pushed through the holes between the fibres of the screen and onto the surface below. The amount of ink deposited on the screen is largely determined by the mesh size of the screen (the mesh size refers to the number of holes per square inch).
A stencil is used to block out areas where the colour is not wanted. This stencil can be as simple as a piece of paper or plastic with a design cut out of it or, if longer print runs are required (paper stencils are generally only good for a few prints), special block out solutions are used. "Blockouts" come in several different forms. Some are cut out of a special type of plastic and require solvents to "melt" this to the screen. Some are brushed directly on to the areas to be blocked out. Some systems of "blockout" are photosensitive and can be developed under sunlight using positive transparencies, while some are developed not unlike photographs. Each form of "stencil" has its merits and limits. Some systems are water-soluble which means using acrylics may destroy them. It is important to make sure the silk screen blockout or stencil system that is to be used is compatible with water-based products (some are completely resistant to many solvents but water will destroy them). Silk screen system
It is important to make sure the silk screen blockout or stencil system that is to be used is compatible with water-based products (some are completely resistant to many solvents but water will destroy them).
It is possible to use extremely fine screens for high-definition work. Screens of mesh size 70T to 90T (700-900 holes per inch) monofilament will produce the best results with the print paste.
Printing on paper
Derivan Acrylics are perfectly suited to silk screen printing on paper directly out of the jar. The Derivan Acrylics Formula is a thick-bodied paint which adapts nicely for printing.
The first thing the artist will notice when using acrylics for silk screen printing is their quick drying time. This, coupled with the fact that only a thin layer of paint is left in the screen after each print, can lead to the paint drying in the screen. Acrylics dry waterfast so they cannot be removed. One way to avoid "drying in the screen" is to use MM1 Drying Retarder which will slow the drying time of the paint and allow the screens to be washed out more easily.
Derivan Print Gel
This is designed to be used in conjunction with Derivan Acrylics. The advantages of using print paste with the acrylics are:
There is no need to buy a second set of colours for silk screen printing on paper. Just add the print paste to your existing acrylic range to produce a range of printing inks.
The addition of the print paste slows the drying time of the acrylics allowing the screens to be washed out easily.
The print paste allows reduction of the colours to achieve transparent layering and brilliant, bright colours.
The use of print paste with the acrylics also means that there are no toxic fumes to be dealt with and no waste solvents. Everything can be washed up in water and the waste poured on the garden.
Start by mixing thoroughly equal parts of print paste and acrylic. As different colours will have different rates of opacity, each colour may require a different ratio of print paste.
This mixture can be stored for many months in an airtight container. However, do not put leftover ink back in the container as this may cause contamination. Brilliant transparent prints can be achieved using small amounts of paint with the print paste.
If a longer drying time is required, it is possible to add up to 5% Derivan Drying Retarder to the mix. This should only be necessary in the driest of climates.
Wash up in lukewarm water with soap if necessary. If the ink dries on the screen, soak the screen overnight in soapy water and using a soft brush, clean the screen. The ink should dissolve easily.